Choosing Water-Based Floor Coatings for Durability and Performance

When it comes to high-performance, long-lasting floor coatings, formulators have various options, with epoxy and polyurethane chemistry being common choices. However, an  increasingly attractive option, especially for small and medium enterprises in India, is water-based technology. This technology not only aligns with environmental concerns but also provides numerous advantages that make it an ideal choice for floor coating applications.

One of the standout features of water-based floor coatings is their environmental friendliness. These coatings do not emit Volatile Organic Compounds (VOCs), making them a responsible choice for businesses aiming to reduce their carbon footprint. Additionally, this characteristic addresses health and safety concerns for applicators, as water-based coatings eliminate the need for harmful solvents, ensuring a safer working environment.

In terms of practicality, water-based epoxies offer several benefits that directly impact the quality and performance of the final product. They possess a low odor profile, making the application process more comfortable for both workers and occupants of the space. This is especially important for small and medium enterprises in India, as they often operate in compact environments.

Water-based epoxies are known for their exceptional adhesion properties across a variety of substrates. This versatile adhesion capability allows for application on diverse surfaces, catering to the varied needs of different industries. Whether it’s a factory floor, a commercial space, or a manufacturing plant, water-based coatings can provide reliable protection.

Understanding the nuances of water-based epoxies is essential for maximizing their potential. Typically, these coatings are composed of two main components: a liquid epoxy resin and a water-based, amine-functional curing agent. The performance characteristics of the final coating largely stem from the choice of the amine functional curing agent. Therefore, selecting the appropriate curing agent that aligns with the specific coating requirements is a crucial step in the formulation process.

A comprehensive approach to selecting the right curing agent involves identifying the desired attributes of the finished coating. For businesses seeking durability, a range of factors comes into play. Different applications may demand chemical resistance, water resistance, or even the ability to withstand power washing. Manufacturers should tailor their formulation to meet these specific demands, ensuring the coating’s effectiveness and longevity.

For businesses operating in India, where operational efficiency is paramount, the concept of “fast return to service” is crucial. Many times, the coated floor needs to be quickly integrated back into the workflow. Therefore, opting for a fast-drying coating system that strikes a balance between swift drying and workable pot-life is essential. Extreme weather conditions and environmental factors, such as temperature and humidity, must be considered when determining pot-life, ensuring a seamless application process.

Moreover, aesthetics play a significant role in coating selection. Depending on the application, aesthetics can range from high gloss or matte finishes to smooth and consistent surfaces. Clear coatings and pigmented systems also require different curing agent attributes, adding complexity to the decision-making process.

For a majority of coating systems, multiple layers are involved, each contributing to the coating’s performance. In this regard, Incorez, a pioneer in water-based epoxy technology, offers tailored solutions for various needs. The Amirez range, consisting of products like Amirez 148/055 and Amirez 148/270, addresses different application requirements.

Amirez 148/055 is ideal for thin film applications such as primers and topcoats. It boasts excellent water and chemical resistance, ensuring the coating’s durability. Furthermore, its compatibility with all epoxy resins and rapid curing rate make it a reliable choice.

On the other hand, Amirez 148/270 is designed for high build coatings, capable of holding large particles like grit, sand, and pigment. This versatile option also guarantees strong adhesion properties, minimizing the need for primers. Importantly, coatings formulated with Amirez 148/270 exhibit minimal shrinkage and are resistant to delamination, ensuring a consistent and enduring finish.

By collaborating closely with customers on live projects, Incorez has developed these solutions based on real-world needs. Their technical team and applications experts provide invaluable support, ensuring manufacturers can create floor coatings that *surpass expectations*.

For small and medium enterprises in India seeking high-quality, durable, and environmentally responsible floor coatings, the water-based technology backed by Incorez’s expertise offers an ideal solution. With a simplified product range and expert guidance, businesses can confidently develop flooring products that excel in performance and durability.